| About
the ISO 9001 Standard
To understand how ISO can transform an organization through change
requires a close look at the standard, the full text of which is attached
at the end of this document. The requirements are organized in the
tried-and-true format of the PDCA (plan, do, check, act) cycle. There are
3 introductory sections, 1 section on documentation, and the 4 PDCA
working sections with the "meat" of the standard. The sections of the
standard are as follow:
- Scope
: what is covered.
- Normative reference
: ties the standard to other international
standards.
- Terms and definitions
: brings in the additional document ISO
9000 which contains technical (but not very valuable) definitions.
- General requirements
: presents the overall quality management
system and the details of documentation requirements.
- Management responsibility
: defines the role of management, how
they have to set objectives and act to lead the ISO program (Act of
PDCA).
- Resource management
: defines the requirements for human and
other resources needed to achieve the management objectives (Plan of
PDCA).
- Product realization
: lays out the requirements for defining and
fulfilling the customer requirements (Do of PDCA)
- Measurement, analysis, and improvement
: presents the minimum for
determining that activities met requirements, and then taking action to
change (Check of PDCA)
Within this overall structure are the clauses with details of the
requirements. These are easiest to understand as "questions" requiring
the organization to "answer" how they address that subject. This is why
an ISO audit is similar to an oral defense of an academic thesis. For
example in clause 5.4.1 Quality objectives, "Top management shall
ensure that quality objectives … are established….The quality objectives
shall be measurable and consistent with the quality policy." This does
not say anything about the nature of the objectives, but alerts top
management that they will have to defend them as "measurable" and
"consistent with the quality policy."
Top management has to decide what their "policy" is, and what are
their "objectives," which are the measurable achievements of everyone’s
efforts to reach their policy. If the policy includes developing new
customers and improving operational efficiency, then the whole
organization is focused on these aspects of the business. The intent of
the standard is that top management regularly change their policy and
objectives in response to the changing organization and business
environment. This could be each year or even sooner, depending on the
speed of change in the organization.
The policy and objectives become the focus of the organization.
Everyone has to know them and know how their activities help achieve
them. The first step of change to reaching a goal is that everyone know
what that goal is, and how they will be measured along the road. It is
unfortunate that many top managers in ISO registrations never realize
the importance of this tool and throw away the opportunity with a
meaningless policy such as that of Essex "Provide our customers with
the best quality products and services at all times."
The ISO 9001:94 standard was correctly derided for being bureaucratic
and leading to a "paper system." The 2000 version was written to shift
focus to the organization’s ability to change (improvement), and to arm
the auditor to be able to cite an organization which did not meet the
agreed customer requirements. This goal of protecting the customer is
clear in many clauses of the ISO document.
For example, the auditor has the opportunity to "lay the blame" for a
failure to meet a customer’s needs at management’s door step. Clause
5.2 Customer focus states that "Top management shall ensure that
customer requirements are determined and are met with the aim of
enhancing customer satisfaction." These clauses can be thought of as
"bullets" in the auditor’s gun, and are not as valuable as those
questions which require management to figure out how to bring about
change in an aspect of the business.
Some Important Aspects of ISO 9001 for business
Success
The following 16 points highlight some of the ISO 9001:2000 clauses
which, when implemented together as a Quality System, will lead to the
greater success in the Organization. The underlying power is a new "ISO
capability" for top managers to be able to push ahead on all of these
fronts simultaneously, without their direct intervention, but by the
coordinated action of the ISO team.
- General requirements
(4.1). In these clauses top
management has to "identify the organization’s processes … determine
their sequence and interaction…" This requirement helps focus the
organization on those processes which deliver value to the customer.
These will be monitored to see that they are working as expected (see
#13 below). Understanding which process you need to get right is a
critical first step.
- Establish and deploy the quality policy and objectives
(5.3
& 5.4.1). These clauses focus the entire organization on the same
goals. It is optimum to have measurables which each person could tally
up at the end of the day to see how they did. These individual
measurements are totaled by "department" or area, and finally for the.
Top management can see the overall trends, and "drill down" to see the
drivers, and offer congratulations or provide resources as necessary.
Such "pyramid" metrics (from a broad base to one point at the top) are
difficult to devise, but very valuable to drive change across the board.
- Responsibility and authority and Internal communication
(5.5.1
& 5.5.3). People need to be crystal clear about their responsibility
to carry out tasks and their authority to allocate resources and make
decisions. Maintaining people’s roles so that there is clarity, and
maintaining these current in today’s dynamic organizations requires
excellent communication. These aspects are business 101 issues, but
almost every organization needs to improve to prevent politics
interfering with responsiveness.
- Competence, awareness, and training
(6.2.2). An organization is
people, and humans all need help. Building, maintaining and growing the
competence of the employees is the heart of the organization, and a
substantial expense. This area is a great opportunity.
- Infrastructure and work environment
(6.3 & 6.4). People need
the tools of the trade and the environment (including a psychological
environment) to do their best. As with competence above, these areas
present a huge opportunity. Remember, section 6 is the "plan" section
where top management prepares the people to "do" in section 7.
- Planning for product realization
(7.1). Each "product" requires
planning to determine and provide the specific resources people need to
do the work correctly and profitably. An organization typically has many
such plans for various activities. This clause brings these together as
a system, and establishes a new product planning process to introduce
new items. Change is the goal of the ISO program, and this clause
addresses product changes needed to grow sales.
- Customer related processes
(7.2). These clauses are the heart
and soul of ISO 9001. Once you know and agree to provide something, the
rest of ISO is really there to ensure that you know you provided what
you agreed to provide. Review of the customer orders is one of the ways
the organization addresses this issue, and might benefit from the
details of the ISO considerations. This clause also includes customer
communications which are always a problem when personnel are not in the
office.
- Design and development
(7.3). Many organizations do not do
design, but for those who do ISO has a simple formula to recommend. The
section addresses the need to design, verify and validate the product,
and track progress to completion. The design function can be simple or
complex, and this section facilitates control. Time is often a forgotten
issue in the design process.
- Purchasing
(7.4). The organization needs "raw materials" which
go into the products, and spending is always an issue; and this clause
addresses the need to control spending. There is a huge change going on
in the purchasing world relating to just-in-time and "supplier
partnerships." This clause encourages simple goals in navigating through
these changes.
- Service provision
(7.5). These clauses govern the quality,
quantity, and cost of the work people do off-site. Many organizations
have no service in this sense. Addressing service helps ensure that what
happens at the customer location is as well controlled as the work on
the factory floor, with QC, maintenance, and management there for
support.
- Customer satisfaction
(8.2.1). ISO requires that the
organization "monitor information relating to customer perception." When
done well, addressing this clause provides an excellent early warning
system as to how the customers are reacting to changes within the
organization. Change is the purpose of the Quality System, and finding
about unhappiness in a customer after they leave allows little room for
correction during change.
- Internal audit
(8.2.2). A good internal audit "listens" to the
organization and presents a fact-based answer to a question from to top
management, to help them determine the need for change. Audit can be a
routine checking on the status of aspects of the business, or an
emergency response to a problem. In all cases it is a way for management
to obtain information to help them decide and act correctly.
- Monitoring and measurement of processes
(8.2.3). The important
processes within the organization are measured, and the results compared
to plan to see where progress is acceptable, and where resources are
needed. This is another of the ISO feedback loops to keep management
aware of how change is progressing within the organization.
- Monitoring and measuring of product
(8.2.4). This clause
requires that you have information that the service provided to your
customer meet the criteria you agreed to with the customer in 7.2. This
is what most people think of as quality, and it is of crucial importance
in just-in-time, "lean" world. It is useful to point out that the
activities of "inspection" are not value-added to the customer. This
area is of potential significance.
- Control of nonconforming product & analysis of data
(8.3
& 8.4). This clause requires that when someone makes a mistake, the
organization has to do something to ensure that the problem does not get
out to the customer. But this clause allows you to "listen to the
processes" to collate and present what is going wrong (not done right
the first time) so that resources can be provided in a prioritized
manner to prevent reoccurrence. So billing errors, late and absent
employees, computer malfunctions, scheduling problems, machine downtime,
late work, etc. can all be tracked as appropriate to see that change is
happening. It does not take data to see that something changed by half
(twice as many reports are late) but it does take data to detect a
slight.
- Corrective and preventive action
(8.5.2 & 8.5.3). These
clauses require systems for fixing significant problems. This is the
formalization of the organization’s risk management program. The
management question is not that problems exist, but which one is the
next most important for the organization to spend resources on to fix
now? These clauses require that the organization track the formal
projects which management assigns to drive change. Many other aspects of
the standard drive change as well, and the organization has to have a
system to and then make sure it is fixed before moving on to the
following issue.
Meet the requirements of the ISO standard, and a business will have the
organization and focus which will achieve the policy and objectives set by
top management. When these relate to increased sales and reduced costs the
organization profit will increase, and the managers will become true
believers that ISO is an important tool. |