quality excellence
 

Automotive quality tools - APQP, FMEA, MSA, PPAP, SPC, 8D

These tools are required for the automotive industry, and are pretty useful for everyone else. They cover some of the important issues faced by most organizations:

Name What it covers Why is it good for you?
APQP: Advanced Product Quality Planning How do you introduce a new product without risking your business or creating unnecessary risk for your customer.   The world belongs to those organizations which can rapidly and safely introduce new products.
FMEA:  Failure Mode and Effects Analysis How to analyze a design or a production process to identify and communicate aspects which have a high risk of failure so management can act. We all face risk in what we do, but management sometimes has trouble identifying the extent of the risk as they make complex decisions (Challenger, Columbia)
MSA: Measurement system analysis How you determine how much error is present in a measurement system including operators. There is always some error in every measurement, but you need to decide determine if it is acceptable or you need to buy better instruments/train people.
PPAP:  Production part approval process A formal process for showing your customer that you can make their parts.  It gives them the data they need to force you to provide the same (or better) quality forever First can the supplier do their job?  Prove it with the PPAP information.
Second, prevent "bait and switch"
SPC:  Statistical process control An excellent and reasonably readable reference on shop-floor statistics: X Bar R charts, etc. There are lots of statistical references out, this is pretty readable and clear.
8D: Ford 8 Disciplines problem resolution tool The Ford originated process for solving reasonably major problems.  It presents 8 steps to success A good problem-solving system for big issues, too expensive to use for little stuff.


 




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